Repository logo
 

CVD growth of carbon nanostructures from zirconia: mechanisms and a method for enhancing yield.


Type

Article

Change log

Authors

Kudo, Akira 
Steiner, Stephen A 
Bayer, Bernhard C 
Kidambi, Piran R 

Abstract

By excluding metals from synthesis, growth of carbon nanostructures via unreduced oxide nanoparticle catalysts offers wide technological potential. We report new observations of the mechanisms underlying chemical vapor deposition (CVD) growth of fibrous carbon nanostructures from zirconia nanoparticles. Transmission electron microscope (TEM) observation reveals distinct differences in morphological features of carbon nanotubes and nanofibers (CNTs and CNFs) grown from zirconia nanoparticle catalysts versus typical oxide-supported metal nanoparticle catalysts. Nanofibers borne from zirconia lack an observable graphitic cage consistently found with nanotube-bearing metal nanoparticle catalysts. We observe two distinct growth modalities for zirconia: (1) turbostratic CNTs 2-3 times smaller in diameter than the nanoparticle localized at a nanoparticle corner, and (2) nonhollow CNFs with approximately the same diameter as the nanoparticle. Unlike metal nanoparticle catalysts, zirconia-based growth should proceed via surface-bound kinetics, and we propose a growth model where initiation occurs at nanoparticle corners. Utilizing these mechanistic insights, we further demonstrate that preannealing of zirconia nanoparticles with a solid-state amorphous carbon substrate enhances growth yield.

Description

Keywords

1007 Nanotechnology, 0306 Physical Chemistry (incl. Structural), 0302 Inorganic Chemistry, 0912 Materials Engineering, Nanotechnology, Bioengineering

Journal Title

J Am Chem Soc

Conference Name

Journal ISSN

0002-7863
1520-5126

Volume Title

136

Publisher

American Chemical Society (ACS)
Sponsorship
Engineering and Physical Sciences Research Council (EP/H047565/1)
This material is based upon work supported by the National Science Foundation under Grant No. 1007793 and was also supported by Airbus group, Boeing, Embraer, Lockheed Martin, Saab AB, Hexcel, and TohoTenax through MIT’s Nano- Engineered Composite aerospace STructures (NECST) Consortium. This research was supported (in part) by the U.S. Army Research Office under Contract W911NF-13-D-0001. This work was performed in part at the Center for Nanoscale Systems (CNS), a member of the National Nanotechnology Infrastructure Network (NNIN), which is supported by the National Science Foundation under NSF Award No. ECS-0335765. CNS is part of Harvard University. This work was carried out in part through the use of MIT Microsystems Technology Laboratories. Stephan Hofmann acknowledges funding from EPSRC under grant EP/H047565/1. Piran Kidambi acknowledges the Lindemann Trust Fellowship.