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Comparison between Single Shot Micromachining of Silicon with Nanosecond Pulse Shaped IR Fiber Laser and DPSS UV Laser


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Authors

Sparkes, M 
Oneill, W 

Abstract

High power DPSS UV laser having high repetition rates (>100 kHz) are significant part of the cost of a laser Si micro-processing system. An alternative inexpensive solution, MOPA based IR fibre lasers, have been used to machine Si with high energy shaped pulses. This investigation evaluates the single pulse machining performance of a pulse shapeable IR (1062 nm) fibre laser and a DPSS UV (355 nm) laser on Si substrates and directly compares their performance. The machined depth data was measured with a white light interferometer and the finishing quality examined for surface defects with a SEM. Theoretical analysis demonstrated rapid heating effects by taking account of the dynamic optical and thermal properties of Si for given IR laser pulse shapes. The results show that high quality Si surface micro-processing can benefit from using the more flexible, more reliable, and pulse shapeable IR fibre laser at high repetition rates which no conventional solid state IR or UV laser could achieve.

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Keywords

DPSS UV laser, IR fiber laser, micromachining, shaped pulse, silicon, optical/thermal dynamic properties

Journal Title

IEEE Journal on Selected Topics in Quantum Electronics

Conference Name

Journal ISSN

1077-260X
1558-4542

Volume Title

20

Publisher

Institute of Electrical and Electronics Engineers (IEEE)
Sponsorship
Engineering and Physical Sciences Research Council (EP/I033491/1)
This work was supported in part by the Engineering and Physical Sciences Research Council (EPSRC), U.K., under Grant RG 453279, and by the SPI Lasers, Southampton, U.K.